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What happened?

The crew was in the process of unseating the downhole pump on a service rig. To do this, the crew was cleared from the floor and remained at a safe distance. The driller was on the rig floor at the driller’s pad, attempting to unseat the pump using fiberglass rods. While the driller was working the rod string up and down, the blocks suddenly stopped. 

The brake handle collapsed when the turnbuckle failed, causing the driller to fall to their knees. The driller observed the blocks coming down and the drill line back-spooling in the drawworks. 

Recognizing the hazard, the driller exited the driller’s pad via the front rig stairs. The drill line tripped the crown saver, which activated the disc brake and stopped the drum. However, the drill line continued to fall, landing on the rig floor.

The investigation found that the turnbuckle had been modified by a Level IV third-party manufacturing/refurbishing company. A grease nipple had been installed on the turnbuckle, which weakened the component and led to the breakage that occurred.

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Life Saving Rule

Line of Fire
  • Position yourself to avoid moving objects, vehicles, pressure releases and dropped objects. 
  • Establish and obey barriers and exclusion zones. 
  • Take action to secure loose objects and report potential dropped objects.

 

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